O que é MCPCB?

The MCPCB (Metal Core PCB) is a PCB by metal core and copper to laminate which has good heat dissipation. In general, MCPCB board is composed of three layers which are the copper foil, the insulating layer and the metal-clad layer. Compared with FR4, the metal core PCB can minimize thermal resistance, which makes it has excellent thermal conductivity.

Tipos de placa MCPCB

Classify by layer counts

Single Sided MCPCB Board

Single sided MCPCB board is the most common type. Compared with other types of metal core PCB board, its process is simple and its application is particularly extensive, often used in LED lighting products. It consists of three parts: the copper foil, the insulating layer and the metal-clad layer.

Placa MCPCB de 2 camadas

2 Layer MCPCB board can layout components on both sides. The structure is relatively complex and consists of five structures: The circuit layer, the dielectric layer, the aluminum-clad layer, the dielectric layer, and the circuit layer. There are more resin filling processes and plating processes in MCPCB fabrication, which require twice drillings.

Placa MCPCB multicamadas

In the high-performance power supply industry, multilayer MCPCB board are made of multilayer thermally conductive dielectrics. These structures have one or more layers of circuitry buried in a dielectric, with blind vias used as thermal vias or signal paths.

Classificar por material

Placa MCPCB flexível

One of the latest developments in metal core PCB is the flexible dielectric. These materials provide excellent electrical insulation, flexibility and thermal conductivity. When applied to flexible MCPCB board, the product can be realized in various shapes and angles, and can be bent without cracking. Cost savings on expensive fixtures, cables and connectors.

PCB com núcleo de cobre

Copper Core PCB is copper metal core PCB, The heat dissipation of the copper core PCB is very good, and it is suitable for high-frequency circuits, as well as heat dissipation of precision communication equipment and architectural industries.

PCB com núcleo de ferro

Iron Core PCB metal clad layer is iron. The hardness of the iron substrate is much greater than the manufacturing process and difficulty of the aluminum substrate, It’s used in high-end motors, high-end product equipment and motors.

Recurso da placa PCB MCPCB

Good heat dissipation

The MCPCB(Metal Core PCB) can minimize the thermal resistance, has smaller thermal resistance, and the thermal expansion coefficient is closer to that of copper foil. Make the MCPCB board have excellent thermal conductivity and heat dissipation performance, reduce the operating temperature of the module and prolong the service life.

High current carrying

With the same thickness and the same line width, the MCPCB board can carry higher current

Good machinability

MCPCB board can replace ceramic substrate, better mechanical durability. At the same time, high strength and toughness can realize large-area printed board manufacturing and component placement.

Good electromagnetic wave shielding

In order to ensure the performance of electronic circuits, some components in electronic products need to prevent radiation and interference of electromagnetic waves. The MCPCB(Metal Core PCB) can act as a shielding plate to shield electromagnetic waves.

Environmental friendly

O alumínio do material da placa MCPCB usado como matéria-prima não é tóxico e é reciclável. Cumpra os requisitos RoHs.

Light weight

Aluminum of metal core PCB has amazing light weight with excellent strength and elasticity, which is very convenient.

Capacidades de fabricação

Item Parâmetros técnicos    Especificação
Largura/espaço mínimo da linha do circuito 4/4 mil. Espessura de cobre acabada 1 onça
Anel de almofada Min MCPCB da Via  4 milhões  Distância entre a borda do furo e a periferia do anel 
 Anel de almofada mín MCPCB de PTH 6 milhões  Distância entre a borda do furo e a periferia do anel  
 MCPCB mínimo por tamanho 8 milhões  Espessura da placa < 1,2 mm 
 Espessura mínima MCPCB de dupla face 0,5 mm  Espessura Final da Placa
Espessura mínima MCPCB de multicamadas 0,5 mm Espessura Final da Placa
Espessura máxima MCPCB  5,0mm  Espessura Final da Placa 
 Dimensão máxima do MCPCB 1200×600 milímetros  PCB de face única e dupla
 Espaço entre a linha e a borda da placa 10 milhões  Fresagem de Contorno 
 Máximo de camadas MCPCB 8 camadas   
Cor da máscara de solda MCPCB Verde, preto, azul, vermelho, branco, amarelo,  
Cor da serigrafia MCPCB Branco, preto, amarelo  
Acabamento de superfície MCPCB HASL,ENIG,ENEPIG,ImAg,ImTin,OSP,   
Espessura máxima de cobre de acabamento 10 onças  
Espessura dielétrica 4 milhões  
Material MCPCB Alumínio 1100.3003.5052.6061. Cobre, Ferro  
Tecnologia Especial MCPCB cego e enterrado, ranhura em T, furo escareado  

Como fazer placa MCPCB?

Perfuração CNC

The first step of MCPCB(Metal Core PCB) manufacturing is NC drilling, the drills are CNC-controlled following the Gerber drilling file.

Perfuração CNC

The first step of MCPCB(Metal Core PCB) manufacturing is NC drilling, the drills are CNC-controlled following the Gerber drilling file.

Máscara de solda e serigrafia

Solder mask coating will protect the copper and trace from mechanical and environmental damage. After the application of the solder mask printed, the legends are added onto the panel through screen printing of identification ink which is available in different colors.

Máscara de solda e serigrafia

Solder mask coating will protect the copper and trace from mechanical and environmental damage. After the application of the solder mask printed, the legends are added onto the panel through screen printing of identification ink which is available in different colors.

Fresagem e V-CUT

The MCPCB board has been cycling in the final process of milling, CNC machine follows the MCPCB outline gerber to mill and V-CUT.

fresagem

Fresagem e V-CUT

The MCPCB board has been cycling in the final process of milling, CNC machine follows the MCPCB outline gerber to mill and V-CUT.

Pacote de vácuo

All the good MCPCB boards will be small vacuum packaging and carton packaging. And then ship it all over the world through UPS, DHL and Fedex Express.

 Solicitação da placa MCPCB

  • Equipamento de áudio: amplificadores de entrada, saída, amplificadores balanceados, amplificadores de áudio, pré-amplificadores, amplificadores de potência, etc.
  • Equipamento de fonte de alimentação: regulador de comutação, conversor DC/AC, regulador SW, etc.
  • Equipamento eletrônico de comunicação: circuito de envio de amplificador de alta frequência 'aparelho de filtro'
  • Equipamento de automação de escritório: acionamentos motorizados, etc.
  • Automóvel: regulador eletrônico, dispositivo de ignição, controlador de potência, etc.
  • Módulo de potência: conversor, relé de estado sólido, ponte retificadora, etc.
  • Iluminação LED: Com a promoção das lâmpadas economizadoras de energia, os MCPCBusados em luzes LED também começaram a ser utilizados em larga escala

 

Porque escolher-nos?

King Sun is a leading MCPCB manufacturer, our Metal Core PCB uses reliable aluminum core with below advantages:
  • Excelente condutividade térmica
  • Excelente capacidade isolante
  • Excelente estabilidade dimensional
  • Excelente resistência mecânica
  • Menor expansibilidade de calor
  • Temperatura operacional mais baixa
  • Aumentar a densidade de potência
  • Reduce the numberof interconnects
  • Prolongue a vida útil das matrizes.

Também fazemos protótipos de PCB com um prazo de entrega muito rápido:

Contagem de camadas Prazo de entrega padrão Volta rápida
1 camada 4-5 DIA 24 horas
2 camadas 7-8 DIA 96 horas