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MCPCCB


what is mcpcb-mcpcb design

Qu’est-ce que le MCPCB ?

The MCPCB (Metal Core PCB) is a PCB made of metalcore and copper to laminate, which has good heat dissipation.

In general, the MCPCB board comprises three layers: the copper foil, the insulating layer, and the metal-clad layer.

Metal core PCBs can minimize thermal resistance. This means they have excellent thermal conductivity compared with FR4.

Types de cartes MCPCB

Classify by Layer Counts

Single-Sided MCPCB Board

Single-sided MCPCB board is the most common type. It has a simple process. It is used a lot in LED lighting. This is in contrast to other metal core PCB boards. It consists of three parts: the copper foil, the insulating layer, and the metal-clad layer.

Carte MCPCB à 2 couches

2 Layer MCPCB board can layout components on both sides. The structure is complex. It has five parts: the circuit layer, the dielectric layer, the aluminum-clad layer, the dielectric layer, and the circuit layer. MCPCB fabrication involves more resin filling and plating processes. These require twice as many drillings.

Carte MCPCB multicouche

The high-performance power supply industry uses multilayer MCPCB boards. They are made of thermally conductive dielectrics. These structures have one or more layers of circuitry buried in a dielectric, with blind vias used as thermal vias or signal paths.

Classer par matériau

Aluminum PCB

Its core material is aluminum metal. Aluminum Core PCB usually has three layers. These are aluminum substrate, dielectric layer, and copper foil layer. It has good heat dissipation performance and is suitable for high-power applications such as LED lighting.

Carte MCPCB flexible

One of the latest developments in metal core PCB is flexible dielectrics. These materials provide excellent electrical insulation, flexibility, and thermal conductivity. When applied to a flexible MCPCB board, the product can be realized in various shapes and angles and can be bent without cracking. Cost savings on expensive fixtures, cables, and connectors.

PCB à noyau de cuivre

Copper Core PCB is copper metal core PCB. The copper core PCB dissipates heat well. It is good for high-frequency circuits. It is also good for cooling precise communication equipment and buildings.

PCB à noyau de fer

Iron Core PCB metal clad layer is iron. Iron is much harder than aluminum. This is true despite the manufacturing process and difficulty of the aluminum. It’s used in high-end motors, high-end product equipment, and motors.

Caractéristique de la carte PCB MCPCB

1. Good Heat Dissipation

The MCPCB(Metal Core PCB) can cut thermal resistance. It has a smaller thermal resistance. Also, its thermal expansion coefficient is closer to that of copper foil.
It has excellent thermal conductivity and heat dissipation performance. This lowers the module's temperature and makes it last longer.

2. High Current Carrying

The MCPCB board can carry a higher current with the same thickness and line width.

3. Good Machinability

MCPCB board can replace ceramic substrate, better mechanical durability. At the same time, strong and tough materials can make large-area printed boards. They can also place components.

4. Good Electromagnetic Wave Shielding

To ensure electronic circuits work well, some components in products must block radiation and electromagnetic interference. The MCPCB(Metal Core PCB) can act as a shielding plate to shield electromagnetic waves.

5. Environmental friendly

L'aluminium du panneau MCPCB utilisé comme matière première est non toxique et recyclable. Se conformer aux exigences RoHs.

6. Light weight

Aluminum of metal core PCB is amazingly lightweight. It has great strength and flexibility, which is very convenient.

Capacités de fabrication

Article Paramètres techniques    spécification
Largeur/espace minimum de ligne de circuit 4/4 mil Épaisseur du cuivre fini 1 oz
Min MCPCB Pad Anneau de Via  4 millions  Distance entre le bord du trou et la périphérie de l'anneau 
 Min MCPCB Pad Ring de PTH 6 millions  Distance entre le bord du trou et la périphérie de l'anneau  
 Min. MCPCB via taille 8 millions  Épaisseur du panneau < 1,2 mm 
 Épaisseur minimale MCPCB du double face 0,5 mm  Épaisseur finale du panneau
Épaisseur minimale MCPCB du multicouche 0,5 mm Épaisseur finale du panneau
Épaisseur maximale du MCPCB  5,0 millimètres  Épaisseur finale du panneau 
 Dimension maximale du MCPCB 1200×600 millimètres  PCB simple et double face
 Espace entre la ligne et le bord de la planche 10 millions  Fraisage du contour 
 Couches MCPCB maximales 8 couches   
Couleur du masque de soudure MCPCB Green, Black, Blue, Red, White, Yellow  
Couleur de sérigraphie MCPCB White,Black,Yellow  
Finition de surface MCPCB HASL, ENIG, ENEPIG, ImAg, ImTin, OSP  
Épaisseur maximale de cuivre de finition 10 oz  
Épaisseur diélectrique 4 millions  
Matériel MCPCB Aluminium 1100,3003,5052,6061. Cuivre, Fer  
Technologie spéciale MCPCB aveugle et enterré, fente en T, trou fraisé  

Comment fabriquer une carte MCPCB ?

Forage CNC

NC drilling is the first step of MCPCB(Metal Core PCB) manufacturing. The drills are CNC-controlled, following the Gerber drilling file.

Masque de soudure et sérigraphie

Solder mask coating will protect the copper and trace from mechanical and environmental damage. After applying the solder mask, the panel gets added to with the legends. This is done through screen printing of identification ink in different colors.

Fraisage et V-CUT

The MCPCB board has been cycling in the final milling process, and the CNC machine follows the MCPCB outline gerber to mill and V-CUT.

fraisage

Emballage sous vide

All the good MCPCB boards will be small vacuum packaging and carton packaging. Then, it is shipped worldwide through UPS, DHL, and Fedex Express.

 Demande du conseil d'administration du MCPCB

  • Équipements audio : amplificateurs d'entrée, de sortie, amplificateurs symétriques, amplificateurs audio, préamplificateurs, amplificateurs de puissance, etc.
  • Équipement d'alimentation : régulateur à découpage, convertisseur DC/AC, régulateur SW, etc.
  • Équipement électronique de communication : circuit d'envoi d'amplificateur haute fréquence "appareil de filtrage"
  • Matériel bureautique : motorisations, etc.
  • Automobile : régulateur électronique, allumeur, contrôleur de puissance, etc.
  • Module de puissance : convertisseur, relais statique, pont redresseur, etc.
  • Éclairage LED : avec la promotion des lampes à économie d'énergie, les MCPCB utilisés dans les lampes LED ont également commencé à être utilisés à grande échelle.

Pourquoi nous choisir?

King Sun is a leading MCPCB manufacturer. Our Metal Core PCB uses a reliable aluminum core with the following advantages:

  • Excellente conductivité thermique
  • Excellente capacité isolante
  • Excellente stabilité dimensionnelle
  • Excellente résistance mécanique
  • Extensibilité thermique inférieure
  • Température de fonctionnement inférieure
  • Augmenter la densité de puissance
  • Reduce the number of interconnects.
  • Prolongez la durée de vie des matrices.

Nous réalisons également des prototypes de PCB dans des délais très rapides :

Nombre de couches Délai de livraison standard Retour rapide
1 couche 4-5 JOUR 24 heures
2 couches 7-8 JOUR 96 heures