Cos'è MCPCB?

The MCPCB (Metal Core PCB) is a PCB by metal core and copper to laminate which has good heat dissipation. In general, MCPCB board is composed of three layers which are the copper foil, the insulating layer and the metal-clad layer. Compared with FR4, the metal core PCB can minimize thermal resistance, which makes it has excellent thermal conductivity.

Tipi di schede MCPCB

Classify by layer counts

Single Sided MCPCB Board

Single sided MCPCB board is the most common type. Compared with other types of metal core PCB board, its process is simple and its application is particularly extensive, often used in LED lighting products. It consists of three parts: the copper foil, the insulating layer and the metal-clad layer.

Scheda MCPCB a 2 strati

2 Layer MCPCB board can layout components on both sides. The structure is relatively complex and consists of five structures: The circuit layer, the dielectric layer, the aluminum-clad layer, the dielectric layer, and the circuit layer. There are more resin filling processes and plating processes in MCPCB fabrication, which require twice drillings.

Scheda MCPCB multistrato

In the high-performance power supply industry, multilayer MCPCB board are made of multilayer thermally conductive dielectrics. These structures have one or more layers of circuitry buried in a dielectric, with blind vias used as thermal vias or signal paths.

Classificare per materiale

Scheda MCPCB flessibile

One of the latest developments in metal core PCB is the flexible dielectric. These materials provide excellent electrical insulation, flexibility and thermal conductivity. When applied to flexible MCPCB board, the product can be realized in various shapes and angles, and can be bent without cracking. Cost savings on expensive fixtures, cables and connectors.

PCB con nucleo in rame

Copper Core PCB is copper metal core PCB, The heat dissipation of the copper core PCB is very good, and it is suitable for high-frequency circuits, as well as heat dissipation of precision communication equipment and architectural industries.

PCB con nucleo in ferro

Iron Core PCB metal clad layer is iron. The hardness of the iron substrate is much greater than the manufacturing process and difficulty of the aluminum substrate, It’s used in high-end motors, high-end product equipment and motors.

Caratteristica della scheda PCB MCPCB

Good heat dissipation

The MCPCB(Metal Core PCB) can minimize the thermal resistance, has smaller thermal resistance, and the thermal expansion coefficient is closer to that of copper foil. Make the MCPCB board have excellent thermal conductivity and heat dissipation performance, reduce the operating temperature of the module and prolong the service life.

High current carrying

With the same thickness and the same line width, the MCPCB board can carry higher current

Good machinability

MCPCB board can replace ceramic substrate, better mechanical durability. At the same time, high strength and toughness can realize large-area printed board manufacturing and component placement.

Good electromagnetic wave shielding

In order to ensure the performance of electronic circuits, some components in electronic products need to prevent radiation and interference of electromagnetic waves. The MCPCB(Metal Core PCB) can act as a shielding plate to shield electromagnetic waves.

Environmental friendly

L'alluminio del materiale del pannello MCPCB utilizzato come materia prima è atossico e riciclabile. Rispettare i requisiti RoHs.

Light weight

Aluminum of metal core PCB has amazing light weight with excellent strength and elasticity, which is very convenient.

Capacità di fabbricazione

Articolo Parametri tecnici    Specifica
Larghezza/spazio minimo della linea del circuito 4/4mil Spessore rame finito 1 oncia
Min MCPCB Anello pad di Via  4 milioni  Distanza tra il bordo del foro e la periferia dell'anello 
 Min MCPCB Anello pad di PTH 6 milioni  Distanza tra il bordo del foro e la periferia dell'anello  
 MCPCB minimo tramite dimensione 8 milioni  Spessore tavola < 1,2 mm 
 Spessore minimo MCPCB del doppio lato 0,5 mm  Spessore finale del pannello
Spessore minimo MCPCB del multistrato 0,5 mm Spessore finale del pannello
Spessore massimo MCPCB  5,0 mm  Spessore finale del pannello 
 Dimensione massima MCPCB 1200×600mm  PCB a singola e doppia faccia
 Spazio tra la linea e il bordo della tavola 10 milioni  Fresatura del contorno 
 Numero massimo di livelli MCPCB 8 strati   
Colore maschera di saldatura MCPCB Verde, Nero, Blu, Rosso, bianco, Giallo,  
Colore serigrafato MCPCB Bianco, nero, giallo  
Finitura superficiale MCPCB HASL,ENIG,ENEPIG,ImAg,ImTin,OSP,   
Spessore massimo del rame di finitura 10 once  
Spessore dielettrico 4 milioni  
Materiale MCPCB Alluminio 1100,3003,5052,6061. Rame, Ferro  
Tecnologia speciale MCPCB cieco e sepolto, scanalatura a T, foro svasato  

Come realizzare una scheda MCPCB?

Foratura CNC

The first step of MCPCB(Metal Core PCB) manufacturing is NC drilling, the drills are CNC-controlled following the Gerber drilling file.

Foratura CNC

The first step of MCPCB(Metal Core PCB) manufacturing is NC drilling, the drills are CNC-controlled following the Gerber drilling file.

Maschera per saldatura e serigrafia

Solder mask coating will protect the copper and trace from mechanical and environmental damage. After the application of the solder mask printed, the legends are added onto the panel through screen printing of identification ink which is available in different colors.

Maschera per saldatura e serigrafia

Solder mask coating will protect the copper and trace from mechanical and environmental damage. After the application of the solder mask printed, the legends are added onto the panel through screen printing of identification ink which is available in different colors.

Fresatura e V-CUT

The MCPCB board has been cycling in the final process of milling, CNC machine follows the MCPCB outline gerber to mill and V-CUT.

fresatura

Fresatura e V-CUT

The MCPCB board has been cycling in the final process of milling, CNC machine follows the MCPCB outline gerber to mill and V-CUT.

Pacchetto sottovuoto

All the good MCPCB boards will be small vacuum packaging and carton packaging. And then ship it all over the world through UPS, DHL and Fedex Express.

 Applicazione della scheda MCPCB

  • Apparecchiature audio: amplificatori di ingresso e di uscita, amplificatori bilanciati, amplificatori audio, preamplificatori, amplificatori di potenza, ecc.
  • Apparecchiature di alimentazione: regolatore di commutazione, convertitore DC/AC, regolatore SW, ecc.
  • Apparecchiature elettroniche di comunicazione: circuito di invio dell'apparecchio filtro ad alta frequenza
  • Attrezzature per l'automazione dell'ufficio: azionamenti a motore, ecc.
  • Automobile: regolatore elettronico, accenditore, controller di potenza, ecc.
  • Modulo di potenza: convertitore, relè a stato solido, ponte raddrizzatore, ecc.
  • Illuminazione a LED: Con la promozione delle lampade a risparmio energetico, MCPCBused nelle luci a LED ha iniziato ad essere utilizzato su larga scala

 

Perché scegliere noi?

King Sun is a leading MCPCB manufacturer, our Metal Core PCB uses reliable aluminum core with below advantages:
  • Eccellente conduttività termica
  • Ottima capacità isolante
  • Eccellente stabilità dimensionale
  • Ottima resistenza meccanica
  • Minore espandibilità del calore
  • Temperatura operativa inferiore
  • Aumentare la densità di potenza
  • Reduce the numberof interconnects
  • Allungare la vita degli stampi.

Realizziamo anche prototipi PCB con tempi di consegna molto rapidi:

Conteggio degli strati Tempi di consegna standard Girarsi velocemente
1 strato 4-5 GIORNI 24 ore
2 strati 7-8 GIORNI 96 ore